Small automatic SMT production line QS-5100

Small automatic SMT production line QS-5100

 

( 1 ) small automatic placement machine × 1
Reflow Oven | Chip Mounter | SMD lines
Desktop Mounter upgraded version of QS-1258A
Products
 Specifically for research and development laboratories, electronics enthusiasts and small and medium enterprises and other units of the pipeline developed a small desktop placement machine. The main features of the machine which is small, mount speed, high placement accuracy , simple operation, stable and affordable. Able to 0402,0603,0805,1206,1210,3528,5050, SOP and other precise placement . Not only help you avoid the instability caused by the artificial mount and can help you greatly reduce labor costs and rental costs and increase unit productivity. In addition to not automatically substrate conveying the basic functions of other functions can be comparable with the imported placement machine . Is a worthy and have your choice of chip processing artifact !
 
The main technical parameters
Model : desktop placement machine upgrades
Circuit board area : 20mm * 20mm ~ 220mm * 200mm
XY axis movement range : 305 × 350mm
Z -axis movement range : 15mm mounting number of heads : 2 .
The quantity of stations : 15 (8mm = 12 stations , 12mm = 2 station , 16mm = 1 station )
Chip Speed ​​: 5000cph
Placement accuracy : ± 0.025mm
Original size :0402-5050, SOP ( material width : 8MM, 12MM, 16MM)
Device dimensions: length 830mm × width 455mm × height 285mm
Vacuum pump :-92KPA ( device comes ) ( silent type pump )
Pump Quantity: 2 ( device comes ) ( silent type pump )
Power supply : 220V, 50Hz ( 110V AC can be directly switched [ export ] )
Power: 200W
Weight : 45kg ( without packaging around 25kg)
Volume: 0.31 m3
 
Product Features
    Dual Mount head design , you can also install two nozzles can achieve while tiny integrated circuits CHIP original and mount ;
    Vacuum test comes with automatic feeding function ; If the component suck crooked, will throw expect automatic butt area , re- suck a mount .
    Shut automatic detection, voice prompts ; late to continue with refueling mount , do not start again.
    Dual dual nozzle placement head can be arbitrary rotation angle -180 degrees to +180 degrees angle rotation instantaneously , without affecting the placement time ; while mounting head mounting height can be any control , accuracy of 0.1 mm.
    Exclusively developed automatic feeders, without money enough to buy . Configured for 8mm = 12 stations , 12mm = 2 station , 16mm = 1 station ; nylon trays with automatic stripping , collection, patented design , reliability, strong . Easy to replace , no additional devices or hanging weights .
Easy to understand Chinese operating system , a computer using the experience can be half an hour to one hour QuickStart ; exclusively developed light crosshairs coordinate acquisition functions , programming is more concise accurate ; available online for fine-tuning for each visual element .
    Components can be set to offset the entire board , can be arbitrarily set the overall placement rate , the speed can be set individually mount components .
A wide range of board sizes , 20 * 20-220 * 200 ( substrate thickness 0.6-2.0 ) ; support PCB files directly import feature , save a lot of programming time ; support self-learning mode , the operation more simple, no PCB board is relatively simple documents or under no circumstances can be completely computer .
    STEP supports single-step operation , each subdivided Mount action , user-friendly debugging.
    Program on the placement machine can be any number of make-up, operation is very simple.
Powerful memory , 8G flash memory SD card , supports more than 100 aircraft program storage ; comes with powerful and easy to use software, operating system , touch screen control, without adding another computer ; corresponding original high capacity 0402,0603,0805 ... 5050 SO-8 other packages ;
Lightweight and compact , easy to install , easy to transport ; environmentally friendly energy , the maximum power consumption of less than 200W, standby power is less than 80W; Multiple security, free shipping logistics , can negotiate site commissioning, training, the whole year warranty .
 
    The key parts are all imported , the best materials lay the foundation for long life.
    Standard:
1 , an upgraded version of the desktop SMT machine : 1 set
2 , a nozzle 4 ( 0402,0603,0805,1206,3528,5050 )
 3, the nozzle removal tool : 1 set
4,8 G SD memory card : 1
Reader: 1
 
(2) SMT solder paste mixing knife × 1
Reflow Oven | Chip Mounter | SMD lines
Name: Paste mixing knife ( paste special mixing tools )
 Material : Handle of wood materials , mixing of stainless steel .
 Description : Used to stir paste , stir and allow easy scraping tin solder composition uniformity operation .
 
( 3 ) Manual printing table QS-2430 × 1
Reflow Oven | Chip Mounter | SMD lines
The solder paste printing is manually ( SMT adhesive ) were missing on the PCB pads ( pad in the middle ) , ready for the next step . Manual presses are manually placed plates, positioning , printing, stencil take boards and cleaning work .
Model : QS-2430
Printing area : 240mm × 300mm
Positioning : positioning or side hole location
 Adjust : manual fine-tuning
Adjust direction : front , left and right , up and down
 Printing precision : 0.5mmPitch QTP
(4) SMT steel spatula × 1
Reflow Oven | Chip Mounter | SMD lines
SMT solder paste stainless steel scraper blade
( 5 ) vacuum suction pen QS-2008 × 1
Reflow Oven | Chip Mounter | SMD lines
Accessories : 1 vacuum pump , two transparent hose , two aluminum barrel , 2 suckers (6MM), 3 Tsui withdrawing .
 Vacuum suction pen , can easily take four pins, double-sided pin IC.IC pulling special .
 Artificial patch pen is an important tool to manually surface mount technology, it is mainly artificial patch patch pen Tsui, through artificial patch pen self-generated air pressure difference ( reverse vacuum ) , the chip components from direct suction from the strip , and then manually placed in the corresponding components PADS bit , through the suction pressure has been adjusted , artificial patch pen sorptivity less than solder paste ( SMT adhesive ) adhesion , components automatically placed in on the corresponding PADS .
 Another switch can adjust the size by adjusting the suction of weight to accommodate different sizes of components .
 Artificial patch pen more stable than the traditional forceps and efficient. Artificial patch pen to take material directly from tape , to avoid waste components , and there is no positive and negative elements and directional problems, make the patch more efficient , while artificial patch pen directly sucking back components , avoiding forceps element edge position of the device, damage the pad bit , to avoid solder balling , and even the phenomenon of welding and soldering bridges . Moreover , the use of suction pen put on the back of the IC , etc. , to avoid IC pin skew may cause false welding , with welding and so .
 Artificial patch pen and automatic SMT production lines with the use of shaped components for pick and place , to improve production efficiency of the entire production line of great significance . And when with automatic SMT production lines, as well as for small batch production or testing of tension is not used when a good alternative.
 An artificial placement machine , pneumatic suction pen , small size, easy to use, can be adjusted to the size of the gas , the two can be used simultaneously .
 2 pick for SMT components and installation
( 6 ) Desktop free reflow machine / Reflow QS-5100 × 1
Reflow Oven | Chip Mounter | SMD lines
The welding work in a stationary state , can mount the narrowest pitch surface mount components
A small desktop free reflow / SMT Reflow QS-5100 Product Introduction
"QS-5100 infrared reflow oven " ( reflow oven ) is a desktop back to the production and maintenance of SMT soldering equipment and other technology products used . The product uses high-efficiency far infrared heating elements and distributed thermocouple devices. By precise control of the microcomputer , so that reflow temperature profile control is more precise and more uniform plane reflow temperature . Fully adapt to a variety of different alloys and lead-free solder reflow requirements. Its precision adjustable temperature curve , in addition to the device also has an automatic fault detection and alarm , automatic shutdown feature. This product has reflow , repair, drying and other purposes. Use suitable for small quantities of SMT electronics production , prototype, electronic product development, training schools and other units .
Operating software is bilingual display optional dual latest operating system upgrade . Using the circuit structure efficient and convenient integrated switching power supply , the use of environmentally friendly cotton insulation aluminum heat at the surface of the parties , such as the structure and operation of the performance improvements and upgrades.
 
Second, the small desktop free reflow / SMT Reflow QS-5100 Main Features
1 , fully enclosed design , built- effective thermal insulation materials and seals are highly efficient , effective insulation , heat resistant, easy to clean , reduce power consumption and save energy.
 2 , the PCB is placed with drawer frame , smooth sliding , large mounting space , for different sizes and shapes placed on the PCB board.
 3 , to be completed by CHIP, SOP, QFP, BGA , etc. All packages PCB board soldering .
 4 , to be completed glue curing , PCB board, aging , and other work .
 5 , small size, light weight , can be placed on the table with the office , easy to learn.
 6 , single phase 220V lighting power , easy to use.
 7 , the machine adopts the shape of human design , set in front of the LCD screen machines , more suitable for observation and operation of the seat.
 8 , this product has many advantages more suitable BGA lead-free soldering
Third, the small desktop free reflow / SMT Reflow QS-5100 main technical parameters
1, input power : AC220V / (AC110V Order )
 2 , the operating frequency : 50 ~ 60Hz
 3 , Max Power : 600W
 4 , heating: infrared radiation and hot air mix heating
 5 , the operating system : QS-5100 bilingual operating system
 6 display modes : graphics mode / text mode selectable display mode
 7, the working modes: automatic reflow mode , maintenance mode adjustable thermostat
 8 , the temperature curve segment : preheating , heating , welding section , insulation and cooling sections of the five sections
 9, the preheating temperature and time setting range : 70 ~ 150 ℃, time : 0 ~ 5min
 10 , the heating zone temperature setting range and time : preheating temperature of ~ 220 ℃, time : 0 ~ 5min
 11 , the welding zone temperature setting range and time : the heating zone temperature ~ 300 ℃, time : 0 ~ 30s
 12 , heat and time zone temperature setting range : welding zone temperature - (0 ~ 50 ℃)
 13 drawer work area : 230 × 180mm
 14 Dimensions : 300 × 250 × 160mm

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